Processing Capabilities

CAD-CAM DESIGN

→ Computer-aided design (CAD) using CATIA V5;

→ Computer-aided machining/manufacturing (CAM) using CATIA V5, TOPS 300 programs for:

– CNC milling machines;

– TRUMPF center for laser cutting and punching.

WELDING

→ MIG/MAG shielding gas welding, Fronius source: TS 4000-4R;

→ WIG shielding gas welding, Fronius source: iWave 230i AC/DC/HF; water cooled;

→ Oxyacetylene welding;

→ Brazing.

TURNING

→ Processing of steel and non-ferrous materials on universal lathes with machining dimensions: Dmax = 400 mm, Lmax = 1500 mm, precision class IT 9.

UNIVERSAL LATHES

SN 400 X 1500

Max. diameter of the turned part: Ø 400 mm;
Max. distance between centers: 1500 mm.

SNB 400 X 750

Max. diameter of the turned part: Ø 400 mm;
Max. distance between centers: 750 mm.

PRECISION LATHES

IJ 611 P Max. diameter of the turned part: Ø 130 mm;
Max. distance between centers: 500 mm.

→ Processing of steel and non-ferrous materials on automatic lathes with machining dimensions: Dmax = 42 mm, Lmax = 60 mm, precision class IT 8 (No longer exists, should be removed from the list).

THREADING

→ External thread rolling with machining dimensions: Dmax = 36 mm, max pitch = 4 mm, precision class IT 4.

PROCESSING OF STEEL AND NON-FERROUS MATERIALS ON THE SCHAUBLIN 6 TMY MACHINING CENTER

→ Dmax = 42 mm (automatic feed), Dmax = 170 mm (piece-by-piece machining), Lmax = 700 mm.

MILLING

→ Processing of steel and non-ferrous materials on universal milling machines with machining dimensions: Lmax = 1500 mm, lmax = 700 mm, hmax = 600 mm, precision class IT 9.

UNIVERSAL MILLING MACHINES TABLE DIMENSIONS:

HURON 2000 x 700 mm
DECKEL 800 x 320 mm
RUHLA 1250 x 300 mm
SCHAUBLIN 1100 x 250 mm
TOS FA5B-U 2000 x 450 mm
F.U. 35 1600 x 350 mm
F.U.S. 22 1250 x 380 mm

CNC MILLING MACHINES

→ Steel processing on 3-axis CNC milling machines, STARRAG NIV 1250, with machining dimensions: Lmax = 1200 mm, lmax = 750 mm, hmax = 400 mm, precision class IT 7;

→ Non-ferrous materials processing on 3-axis CNC milling machines, STARRAG NIV 2000, with machining dimensions: Lmax = 5000 mm, lmax = 2000 mm, hmax = 400 mm, precision class IT 7;

→ Steel and non-ferrous materials processing on 4-axis CNC milling machine EMCO MMV 2000 with machining table size: 2000X800, Z=750, precision class IT 7;

→ Steel and non-ferrous materials processing on 5-axis CNC milling machines UMILL 750 with machining table dimensions: 750×600, precision class IT 7;

→ Steel and non-ferrous materials processing on 3-axis CNC milling machines EM 1200 with machining table dimensions: 1200×750, Z=500, precision class IT 7.

DRILLING, COORDINATE BORE

DRILLING MACHINES TABLE DIMENSIONS: OBSERVATIONS

SIP 6 A 1000 x 840 mm
BKOE 400 630 x 400 mm
ACIERA 225 TA 430 x 400 mm
DIXI 75 M 870 x 680 mm

EDM (ELECTRO EROSION)

→ Processing of steel and non-ferrous materials by EDM with solid electrode with processing dimensions: Lmax = 300 mm, lmax = 200 mm, hmax = 150 mm, precision class IT 7;

→ Processing of steel and non-ferrous materials by EDM with wire with processing dimensions: Lmax = 200 mm, lmax = 200 mm, gmax = 75 mm, precision class IT 7.

GRINDING

→ Grinding ext. Ø 125 mm;

→ Grinding in coordinates 500 x 700 mm;

→ Thread grinding.

R.U. 100

Max. diameter of the grinding part: Ø 100 mm;
Max. distance between centers: 600 mm.

R.U. 350

Max. diameter of the grinding part: Ø 350 mm;
Max. distance between centers: 1000 mm.

MQ 1420

Max. diameter of the grinding part: Ø 280 mm;
Max. distance between centers: 160 mm.

MR 1500 U

Max. diameter of the grinding part: Ø 280 mm;
Max. distance between centers: 1500 mm.

RPO 125

Max. working surface: 125 x 400 mm.

SFRW/W.M.W

Max. working surface: Ø 630 mm.

HAUSER

Dimensions of rough stock: 140 x 250 x 700 mm.

→ Internal cylindrical grinding processing in coordinates with processing dimensions: Lmax = 400 mm, lmax = 250 mm, hmax = 300 mm, precision class IT 6;

→ Surface grinding processing with processing dimensions: Lmax =1000 mm, lmax = 300 mm, hmax = 500 mm, precision class IT 6;

→ Internal and external cylindrical grinding processing with processing dimensions: Dmax = 200 mm, Lmax = 1500 mm for external grinding, Lmax = 250 mm for internal grinding, precision class IT 6.

CUTTING

Waterjet cutting machine – Suprema WaterJet Model DX510

Cutting surface dimensions: (LxW mm): 3350×1600;

Piece cutting thickness: max. 120 mm.

SHEET METAL CONTOURING

→ By routing on the MECAPRO 3020 – CN7000W7 machine, for aluminum and copper alloys

Working table dimensions: 2020 x 3050 mm;

Maximum sheet thickness: 12 mm.

→ By punching on the Trumph machine

Working table dimensions: 3085 x 1740 mm;

Maximum sheet thickness (for aluminum alloys, steel, stainless steel): 8 mm.

→ By laser cutting on the Trumph machine

Working table dimensions: 3085 x 1640 mm;

Maximum sheet thickness:

– for aluminum alloys: 4 mm;

– steel: 8 mm;

– stainless steel: 4 mm.

→ By combined punching and laser cutting on the Trumph machine

Working table dimensions: 2585 x 1640 mm.

PRESS FORMING WITH FLUID CELLS QUINTUS QFC 0.7×1.8 – 800

Working table size: 700×1830 mm;

Maximum working device height: 175 mm;

Maximum pressing force: 17000 t (800 bar).

PRESS FORMING WITH RUBBER CARPET MULLER 5000 TF

Working table size: 1200 x 1800 mm;

Maximum working device height: 110 mm.

FORMING OF COVERING PANELS BY PULL – P.D.G. PRESS

Pulling force: 250 tf;

Stretching crossbar stroke: 500 mm;

Inclination of the pulling crossbar: 0 ÷ 100;

Opening between the sheet metal clamping devices: 0 ÷ 2200 mm;

Sheet metal length: 300 ÷ 3000 mm;

Inclination of the sheet metal clamping device crossbars: 0 ÷ 15o;

Maximum part height: 1050 mm;

Sheet metal thickness – Al alloys: 0.6 ÷ 2 mm – steel: 0.6 ÷ 1.4 mm.

FORMING ALUMINUM ALLOY PROFILES BY DRAWING ON THE DRAWING FORM – HUFFORD UMA75 TYPE MACHINE

Maximum tensioning force: 3800 daN;

Surface roughness of the drawing die: 0.8 µ;

Semi-finished product length: 300 ÷ 3000 mm;

Height maximum profile: 105 mm;

Profile thickness: 0.3 ÷ 3 mm.

FORMING SHEET METAL PARTS IN DEEP DIE MOULDS ON THE MULLER 400 TF TRIPLE EFFECT PRESS

Working table dimensions: 1400 x 1100 mm;

Stroke: 2000 mm.

FORMING PROFILES ON THE PH 150 TF PRESS

Working table dimensions: 600 x 800 mm;

Maximum distance between ram and table: 800 mm.

ROLLING FORMING OF SHEET METAL

Maximum sheet thickness: 6 mm;

Drive cylinder speed: 10 rpm;

Sheet width: 2600 mm;

Minimum size of the formed part: Ø 200 mm.

FORMING SHEET METAL PARTS ON CNC ABKANT

Bending length: 2200 mm;

Useful open height: 600 mm.

FORMING/GRINDING SHEET METAL PARTS ON THE ECKOLD KF – 460 MACHINE

Forming material thickness:

– steel: 3.0 mm;

– aluminum: 4.0 mm;

– stainless steel: 2.0 mm;

Maximum horizontal opening: 460 mm;

Maximum vertical opening: 475 mm.

FORMING/GRINDING SHEET METAL PARTS ON THE ECKOLD KF – 470 MACHINE

Forming material thickness:

– steel: 3.0 mm;

– aluminum: 4.0 mm;

– stainless steel: 2.0 mm;

Maximum horizontal opening: 460 mm;

Maximum vertical opening: 475 mm.

PIPE BENDING

→ On the Curvatubi machine, with cerobend, for stainless steel and aluminum alloy pipes with D.ext x s: 16 x 1 up to 63 x 1.25 mm bending radius at the average fiber of the pipe 50 200 mm, max. bending moment 3200 Nm;

→ On the OHA 40 machine, free or on the mandrel, for stainless steel pipes with D.ext x s: 18 x 1-2 up to 50 x 1-2 mm, bending radius at the average fiber of the pipe 36 – 100 mm;

→ On the Amob machine, for stainless steel and aluminum alloy pipes with D.ext x s: up to 52 x 2 mm bending radius at the average fiber of the pipe up to 155 mm, bending direction: left/right.

PIPE EDGES, FLARES, CRIMPING

→ WIG-O-FLEX type edging for aluminum alloy pipes with D.ext x s: 12-50 x 1 mm;

→ Flares according to standard 103AT-55 for aluminum alloy pipes with D.ext x s: 12-50 x 1 mm;

→ Crimping for equipment with ARSAERO-ERMETO type elements, for stainless steel and aluminum alloy pipes with D.ext 4-40 mm.

GENERAL ASSEMBLY (AIRCRAFT SYSTEMS AND INSTALLATIONS)

→ Ground starting unit for aircraft type GPU-409-C-DUP-28;

→ Mobile hydraulic testing unit TMH 1980C.

HARDWARE WORKS (AVIATION STRUCTURAL)

Metal fabrications.

AVIATION WIRING EXECUTION

→ Laser engraving and wiring cutting machine, type LASELEC MRO 200:

cut cable diameter: from Ф0.32 mm to Ф4.12 mm;

diameter of the inscribed cable: from Ф0.41 mm to Ф5.19.

HEAT TREATMENTS

→ Aluminum alloys

Process: Annealing

Equipment: ELECTRIC FURNACE;

Useful dimensions (mm): 2600x850x1150;

Max. working temp. (° C): 550;

Heat treatment environment: Recirculated air, Cooling in water bath.

Process: Solution treatment

Equipment: ELECTRIC FURNACE;

Useful dimensions (mm): 2600x850x1150;

Max. working temp. (° C): 550;

Heat treatment environment: Recirculated air, Cooling in water basin.

Equipment: RIPOCHE SALT BATH

Semi-finished product dimensions (mm): 650 x 300 x 350;

Max. working temp. (° C): 550;

Heat treatment environment: Neutral saltpeter salt: min.45% NaNO3 + rest KNO3.

Process: Storage (-5 ÷ -15 ° C)

Equipment: Air conditioning installation -20 ° C;

Semi-finished product dimensions (mm): 3000 x 1000 x 2500;

Max. temp. working temperature (° C): -20.

Process: Carburizing

Equipment: Vertical electric Barfield furnace;

Semi-finished dimensions (mm): $600 x 1300;

Max. working temperature (° C): 950;

Heat treatment environment: Controlled atmosphere.

Process: Quenching

Equipment: Vertical electric Barfield furnace;

Semi-finished dimensions (mm): Ø 600 x 1300;

Max. working temperature (° C): 950;

Heat treatment environment: Controlled atmosphere.

Process: Tempering

Equipment: Vertical electric Barfield furnace;

Semi-finished dimensions (mm): Ø 600 x 1300;

Max. working temp. (° C): 950;

Heat treatment environment: Controlled atmosphere.

Equipment: INFRA salt bath

Semi-finished dimensions (mm): 300 x 300 x 400;

Max. working temp. (° C): 450;

Heat treatment environment: Salt; Na and K nitrites.

Equipment: IRSO furnace

Semi-finished dimensions (mm): Ø 600 x 1700;

Max. working temp. (° C): 450;

Heat treatment environment: Recirculated atmosphere.

Process: Normalizing

Equipment: Vertical electric Barfield furnace;

Semi-finished dimensions (mm): Ø 600 x 1300;

Max. working temperature (° C): 950;

Heat treatment environment: Controlled atmosphere.

Process: Stress relieving

Equipment: Stress relieving oven;

Semi-finished product dimensions (mm): Ø 300 x 400;

Max. working temperature (° C): 550;

Heat treatment environment: Recirculated atmosphere.

SURFACE PROTECTION TREATMENTS

→ Aluminum alloys

Chromic anodizing – Tank dimensions (L x w x h mm) : 1200 x 800 x 800;
Spray painting – Tank dimensions (L x w x h mm) : 6000 x 6000 x 3000;
Sulfuric anodizing – Tank dimensions (L x w x h mm) : 5400 x 600 x 1600.

→ Steels

Vacuum cadmium tanks (L x Ø) 500 x 200 mm;
Galvanization;
Electrochemical cadmium tanks – Tank dimensions (L x w x h mm) : 500 x 300 x 300;
Stainless steel passivation – Tank dimensions (L x w x h mm) : 1080 x 350 x 550;
Electrochemical silver plating – Tank dimensions (L x w x h mm) : 475 x 385 x 400.

MEASUREMENT ON 3D DIGITAL MEASURING MACHINES (C.M.M.)

→ 3D measuring machines:

DEA IOTA – 550 x 475 x 250 mm;

Accuracy 0.035 mm.

Portable 3D coordinate measuring system (Portable arm – Romer Absolute Arm)

Measurement dimensions: 2500 x 2500 x 2500 mm;

Accuracy 0.034 mm.

Laser measuring system: Laser Tracker HT-960

Measurement dimensions: 20000 mm;

Accuracy 0.032 ÷ 0.096 mm (depending on the measured dimension).

OPTICALLY TRANSPARENT FORMATION -> AIRCRAFT COVERS

NON-DESTRUCTIVE TESTS

Process: Magnetic particle inspection

Facilities: Portable yoke equipment.

Process: Radiographic inspection

Facilities: SCANRAY equipment – 300 kV.

Measurements/checks Quality Inspection

Optical microscope;

Measurement dimensions: 1260 x 1250 x 700 mm;

Accuracy: 0.001 mm;

Magnification: 10-14x.

COMPOSITE MATERIALS

Carbon fiber cutting machine – Gunnar

Working surface dimensions: (LxWxH mm): 1900×1800;

Positioning accuracy: +/- 0.1 mm/m;

Cut material thickness: max. 2 mm.

Processing Capabilities

HEAT TREATMENTS

Announcements

Quick Contact

Our Office Hours